Hydraulic oil purifier manual

100 hydraulic oil oil vacuum oil purifier working principle

  100 hydraulic oil oil vacuum oil purifier working principle

  100 hydraulic oil oil vacuum oil purifier is suitable for TYA hydraulic oil filter 1800L/H, TYD hydraulic oil vacuum oil filter 3000L/H, hydraulic oil filter 6000L/H, hydraulic system oil filter 9000L/H, hydraulic Reference for the use of oil filter 12000/H, large mechanical hydraulic oil equipment 18000L/H and other small anti-wear hydraulic oil filtration equipment. The working principle of mechanical hydraulic oil filtering is easy to understand, and the equipment operation is easy to learn.

  100 hydraulic oil oil vacuum oil purifier working principle picture:

  We know that hydraulic oil belongs to a kind of lubricating oil. The so-called lubrication is to add lubricant between two contact surfaces that move relative to each other, so that a lubricating film is formed between the two friction surfaces and separate the directly contacting surfaces , Dry friction is the internal friction between lubricant molecules, achieving the purpose of reducing friction, reducing wear, and extending the service life of mechanical equipment. The role of lubricating oil is:

  1. Reduce friction: Adding lubricant to the friction surface can reduce the friction coefficient, thereby reducing friction resistance and saving energy consumption.

  2. Reduce wear: The lubricant can reduce the wear caused by abrasive wear, surface fatigue, adhesive wear, etc. between the friction surfaces.

  3. Cooling effect: Lubricant can absorb heat, transfer heat and dissipate heat, thus reducing the temperature rise caused by frictional heat.

  4. Anti-rust effect: The presence of lubricant on the friction surface can prevent corrosion caused by air, water droplets, water vapor, corrosive gases and liquids, dust, and oxides.

  5. Transmission of power: In many cases, lubricants have the function of transmitting power, such as hydraulic transmission.

  6. ​​Sealing function: Lubricant seals some exposed parts and can prevent the intrusion of moisture and impurities.

  7. Shock absorption: When subjected to shock load, it can absorb shock energy, such as automobile shock absorbers.

  8. Cleansing function: Impurities can be taken away through the circulation of lubricating oil and filtered out by the filter.

  Therefore, if the lubricating oil has impurities, it will affect its effect on the machine to reduce friction and reduce wear, thereby affecting the service life of the machine. If you can ensure that the hydraulic oil in the hydraulic system of the equipment you use reaches the required filtration accuracy, then reduce The failure played a decisive role. Therefore, the maintenance of hydraulic oil and the selection of filtering equipment are particularly important.

  100 hydraulic oil oil vacuum oil purifier working principle operation manual shutdown:

  1r). When it is necessary to stop the machine, first turn off the heater (turn the heater rotary switch on the electric control cabinet panel to the "0" position, and the heater stops heating), and then close the oil inlet valve after 3 to 5 minutes. Slightly open the drain valve to suck the oil in the heater and water reservoir into the system for the next work. When the oil in the water reservoir is sucked up, close the shut-off valve, stop the vacuum pump (the red button on the vacuum pump on the electric control cabinet panel) and open the valve , Lift the vacuum. After confirming that the oil in the system is exhausted, stop the oil pump (the red button of the oil pump on the panel of the electric control cabinet), restart the vacuum pump (the green button of the vacuum pump on the panel of the electric control cabinet), and run for 10 minutes to remove the water that settled in the vacuum pump oil , Stop the vacuum pump (red button on the panel of the electric control cabinet), turn off the power switch.

  2r). In case of emergency during operation, press the emergency stop button (red button/knob on the panel of the electric control cabinet) immediately, the machine will stop working, and close the oil inlet valve or open the ballast valve to release the vacuum. To resume work, open the oil inlet valve or close the ballast valve, and turn the emergency stop button (red button/knob on the panel of the electric control cabinet) to the right to reset;

  In order to ensure that the equipment can be started at any time in the future, and there will be no performance changes during storage, we must take the following measures:

  ①r. If you do not plan to use the oil filter multiple times within a short period of time, remove the oil inlet and outlet pipes.

  ②r. Clean the oil filter and discharge the dirty oil, and cap the ends of all pipes to prevent dirt from entering.

  ③r. Remove the power cord.

  ④r. If the top cover is not equipped, the electric control cabinet door should be locked.

  ⑤r. After stopping the machine correctly, clean the oil filter, drain the dirt and refill the equipment.

  100 hydraulic oil oil vacuum oil purifier working principle operation manual use and operation:

  ㈠, preparation before operation

  1A, connect the inlet and outlet oil pipes and inspection pipes;

  2A, connect the power supply line (AC380V/50Hz);

  3A, the oil inlet and outlet pipes are connected firmly, the phase sequence of the power supply line is correct, the power supply voltage is consistent with the equipment, and the electronic control system is in standby state;

  4A. Check whether there are any factors affecting the operation of the equipment around, and you must confirm that everything is normal before starting.

  ㈡、TYA50 lubricating hydraulic oil filter operation manual equipment operation method

  (1A), close the air switch, the power-on indicator on the panel is on; observe whether the phase sequence relay indicator is working, otherwise, change the power supply;

  (2A), turn the emergency stop button to the open position;

  (3A), close the oil inlet valve, circulation valve, drain valve, seepage valve, water separator inlet and outlet oil valve and water separator isolation valve, ballast valve, return valve, sampling valve, and the other valves are opened.

  (4A), manually start the vacuum pump (the green button of the vacuum pump on the panel of the electric control cabinet), the vacuum pump runs, and the running indicator light is on;

  (5A), when the vacuum degree in the system reaches -0.065Mpa; open the oil inlet valve, the system starts to enter oil under the action of the pressure difference;

  (6A). When the oil enters the vacuum separator and reaches the infrared upper control point, the oil pump (green button on the oil pump on the panel of the electric control cabinet) automatically starts and starts running, and the indicator light is on;

  100 hydraulic oil engine oil vacuum oil purifier working principle Oil filtration system circulation process: oil inlet → heater → primary filter → vacuum separator → oil pump → secondary filter → fine filter → oil outlet.

  1A), close/adjust the ballast valve to achieve a vacuum of about -0.06~-0.096Mpa, and operate the equipment for 15 minutes under the vacuum. If excessive oil bubbles appear, the ballast valve can be opened/adjusted.

  2A), gradually close the ballast valve to obtain the lowest vacuum reading without excessive foaming.

  (7A), adjust the opening of the oil inlet valve, when the amount of oil in and out is balanced;

  1A), close the circuit breaker that controls the heater;

  2A), set the temperature of the temperature controller (60~70℃)

  Determined according to specific working conditions, turn the heater rotary switch on the panel of the electric control cabinet to the "1" or "2" position to the right, one group of heaters or two groups of heating at the same time.

  (8A), the entire filter system is running and working, after reaching the working temperature.

  1A). If the oil has a large water content or forms an emulsified state, you can open the inlet valve of the water separator and the outlet valve of the water separator, and close the bypass valve to make the oil pass through the water separator to demulsify and dehydrate.

  2A). When the demulsification and dehydration of the water separator are fully in normal working condition, the isolation valve of the water separator can be opened, and the shut-off valve seepage valve and drain valve can be checked to make the separated water settle in the water reservoir;

  Oil filtration and water distribution process: oil intake → heater → primary filter → water separator → vacuum separator → oil pump → secondary filter → fine filter → oil discharge.

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