TYA50 Gear Oil Hydraulic Oil Purifier Operation Manual

　　TYA50 gear oil hydraulic oil purifier operating instructions The operating instructions are suitable for TYA hydraulic oil filter 1800L/H, TYD hydraulic oil vacuum oil filter 3000L/H, hydraulic oil filter 6000L/H, hydraulic system oil filter 9000L /H, hydraulic oil filter 12000/H, large mechanical hydraulic oil equipment 18000L/H and other small anti-wear hydraulic oil filter and oil purification equipment reference. The working principle of mechanical hydraulic oil filtering is easy to understand, and the equipment operation is easy to learn.

　　TYA50 gear oil hydraulic oil purifier operating instructions picture:

　　TYA50 gear oil hydraulic oil purifier operating instructions debugging:

　　(1). Connect the inlet and outlet oil pipes of the equipment to ensure a smooth oil path from the oil tank to the machine.

　　(2). Connect the power cord correctly, confirm that the inlet and outlet oil pipes are firmly connected, and the phase sequence of the power inlet

　　is correct, the power supply voltage matches the equipment, and the electronic control system is in standby.

　　(3). Check whether there are any factors affecting the operation of the equipment around, and start the machine after confirming that everything is normal.

　　(4) Equipment trial operation: close the oil inlet valve, drain valve, gas leakage valve, ballast valve, return valve, sampling valve, and oil outlet valve that are connected to the outside world; open the other valves and start the vacuum pump (electric control cabinet) The vacuum pump green button on the panel), observe the display of the vacuum gauge-the vacuum degree will rise slowly, after the vacuum gauge indicates the maximum vacuum value is stable, stop the vacuum pump (the vacuum pump red button on the electric control cabinet panel) for 5 minutes, and observe in the meantime The pointer of the vacuum gauge should not drop more than 0.005Mpa, otherwise the air leakage should be eliminated. If the vacuum pump cannot be started, it indicates that the phase sequence of the power supply line is incorrect, and the phase sequence should be changed.

　　TYA50 gear oil hydraulic oil purifier operating instructions use and operation:

　　㈠, preparation before operation

　　1. Connect the inlet and outlet oil pipes and inspection pipes;

　　B, connect the power supply line (AC380V/50Hz);

　　3. The oil inlet and outlet pipes are connected firmly, the phase sequence of the power supply line is correct, the power supply voltage matches the equipment, and the electronic control system is in standby state;

　　4. Check whether there are any factors affecting the operation of the equipment in the surrounding area and confirm that everything is normal before starting.

　　㈡、TYA50TYA50 gear oil hydraulic oil purifier operation manual equipment operation method

　　(1), close the air switch, the power-on indicator on the panel is on; observe whether the phase sequence relay indicator is working, otherwise change the power supply;

　　(2), turn the emergency stop button to the open position;

　　(3), close the oil inlet valve, circulation valve, drain valve, seepage valve, water separator inlet and outlet oil valve and water separator isolation valve, ballast valve, backflow valve, sampling valve, and open the other valves.

　　(4). Manually start the vacuum pump (the green button of the vacuum pump on the panel of the electric control cabinet), the vacuum pump runs, and the running indicator light is on;

　　(5) When the vacuum degree in the system reaches -0.065Mpa; open the oil inlet valve, and the system starts to inject oil under the action of the pressure difference;

　　(6). When the oil enters the vacuum separator and reaches the infrared upper control point, the oil pump (green button on the oil pump on the panel of the electric control cabinet) automatically starts and starts to run, and the indicator light is on;

　　TYA50 lubricating hydraulic oil filter operating manual Oil filtration system circulation process: oil inlet → heater → primary filter → vacuum separator → oil pump → secondary filter → fine filter → oil outlet.

　　1. Close/adjust the ballast valve to achieve a vacuum of about -0.06～-0.096Mpa, and operate the equipment for 15 minutes under the vacuum. If excessive oil bubbles appear, the ballast valve can be opened/adjusted.

　　2. Close the ballast valve gradually to obtain the lowest vacuum reading without excessive foaming.

　　(7), adjust the opening of the oil inlet valve, when the oil inlet and outlet are balanced;

　　1, close the circuit breaker that controls the heater;

　　2, set the temperature of the temperature controller (60～70℃)

　　Determined according to specific working conditions, turn the heater rotary switch on the panel of the electric control cabinet to the "1" or "2" position to the right, one group of heaters or two groups of heating at the same time.

　　(8), the whole filtration system is running and working, after reaching the working temperature.

　　1. If the oil has a large water content or forms an emulsified state, you can open the inlet valve of the water separator and the outlet valve of the water separator, and close the bypass valve to make the oil pass through the water separator to demulsify and dehydrate.

　　2. When the demulsification and dehydration of the water separator are fully in normal working condition, the isolation valve of the water separator can be opened, and the closed valve seepage valve and drain valve can be checked to make the separated water settle in the water reservoir;

　　Oil filtration and water distribution process: oil intake → heater → primary filter → water separator → vacuum separator → oil pump → secondary filter → fine filter → oil discharge.

　　(9), water release operation:

　　When complete water settles in the water reservoir and reaches the upper part of the liquid level pipe, it should be released in due course.

　　1. Close the two shut-off valves of the water separator, open the air seepage valve and the drain valve, and the water flows out from the water reservoir;

　　2, after the water is exhausted, close the air leakage valve and the drain valve of the water reservoir, and open the two shutoff valves of the water separator;

　　(10). When oil foam is deposited in the defoamer, the return valve should be opened at an appropriate time, and the return valve should be closed after the oil has been sucked up.

　　(11). When the oil outlet is overpressure (the oil outlet valve is not opened or the fine filter is blocked, etc.) (setting value ≤ 0.3mpa), the pressure controller works and the whole machine stops working. When restarting, you need to press the emergency stop button (red button/knob on the panel of the electric control cabinet), and then turn right to reset.

　　(12). If necessary, open the circulation valve to make the system process oil form an internal circulation and improve the process oil index.

　　(13) The sampling valve on the outlet pipe of the oil pump facilitates regular sampling of the treated oil for laboratory analysis. This ensures that the equipment can be kept under stable working conditions, and at the same time the condition of the filter of the ZJD oil filter unit is checked. After the machine is operating normally and the oil is circulated several times, samples can be taken from the sampling valve for testing.

　　(14), TYA50 gear oil hydraulic oil purifier operating instructions shutdown:

　　1. When it is necessary to stop, first turn off the heater (turn the heater rotary switch on the electric control cabinet panel to the "0" position, and the heater stops heating), and then close the oil inlet valve after 3 to 5 minutes. Open the drain valve, suck the oil in the heater and the water reservoir into the system for the next work. When the oil in the water reservoir has been sucked up, close the shutoff valve, stop the vacuum pump (the red button on the vacuum pump on the electric control cabinet panel) and open the valve. Lift the vacuum. After confirming that the oil in the system is exhausted, stop the oil pump (the red button of the oil pump on the panel of the electric control cabinet), restart the vacuum pump (the green button of the vacuum pump on the panel of the electric control cabinet), and run for 10 minutes to remove the water that settled in the vacuum pump oil , Stop the vacuum pump (red button on the panel of the electric control cabinet), turn off the power switch.

　　2. In case of emergency during operation, press the emergency stop button (red button/knob on the panel of the electric control cabinet) immediately, the machine will stop working, and close the oil inlet valve or open the ballast valve to release the vacuum. To resume work, open the oil inlet valve or close the ballast valve, and turn the emergency stop button (red button/knob on the panel of the electric control cabinet) to the right to reset;

　　In order to ensure that the equipment can be started at any time in the future, and there will be no performance changes during storage, we must take the following measures:

　　①. If you do not plan to use the oil filter multiple times within a short period of time, remove the oil inlet and outlet pipes.

　　②. Clean the oil filter and discharge the dirty oil. Put caps on the ends of all pipes to prevent dirt from entering.

　　③. Remove the power cord.

　　④. If the top cover is not equipped, the electric control cabinet door should be locked.

　　⑤ After the correct shutdown, the oil filter should be cleaned, drained and the equipment should be refilled with oil.

　　Equipment export packaging: The conventional fumigation packaging is suitable for long-distance transportation abroad.

　　Equipment transportation methods: shipping, air transportation, automobile transportation, etc. The company will replace and repair the goods for free until the customer is satisfied with the accident during the transportation and loading.

　　Sales consulting: Manager Zhang 0086-18580036904 (same number on WeChat) 0086-02386194345

　　(Need more video training files, add mobile phone WeChat or phone consultation to learn more)

　　Delivery cycle: standard models are available in stock.